A-MES plays a crucial role in the motorcycle manufacturing process by integrating and coordinating various production stages to ensure the efficiency of the production flow and the consistency of product quality.
1. VIN Code Management
Generation and Allocation: The A-MES system automatically generates a unique VIN code based on production plans and order information, and assigns it to each motorcycle.
Tracking and Traceability: The system records data associated with the VIN code at every stage of the production process, enabling full traceability from raw materials to finished products.
Label Printing and Attachment: The A-MES system controls the printing and attachment process of the VIN code to ensure its accuracy and durability.
2. Engine Management
Assembly Line Monitoring: The A-MES system monitors the engine assembly line to ensure the quality of assembly at each workstation and production efficiency.
Quality Control: The system collects real-time engine test data, such as power output and torque, and compares it with standard parameters to ensure product quality.
3. Frame System Management
Production Scheduling: The A-MES system schedules based on the production requirements of the frame, optimizing the allocation of production resources.
Welding Quality Monitoring: The system monitors the welding process and ensures welding quality through automated equipment such as welding robots.
4. Transmission System Management
Assembly Verification: The A-MES system provides real-time monitoring during the assembly process of the transmission system to ensure the correctness and functionality of the assembly.
Performance Test Recording: The system records the performance test results of the transmission system for data analysis and quality improvement.
5. Braking System Management
Key Component Inspection: The A-MES system inspects key components during the assembly process of the braking system, such as the size and quality of brake discs and brake pads.
Functional Testing: The system monitors the functional testing of the braking system to ensure that braking performance meets safety standards.
6. Stamping Management
Die Management: The A-MES system tracks the usage and maintenance records of dies to ensure the optimal performance of stamping dies.
Production Monitoring: The system monitors the operating status of the stamping production line and adjusts production parameters in real-time to optimize output.
7. Welding and Painting Management
Process Parameter Control: The A-MES system precisely controls parameters in the painting process, such as temperature, humidity, and paint flow.
Quality Inspection: The system ensures painting quality through means such as visual inspection and measurement of coating thickness.
8. Final Assembly Management
Production Scheduling Optimization: The A-MES system optimizes the scheduling of the final assembly line to reduce waiting times and bottlenecks in production.
Final Inspection: The system conducts a final quality inspection after the completion of the final assembly to ensure the overall performance and safety standards of the motorcycle.
Customer Cases
